In her previous article how to make chocolate with cocoa beans (bean to bar), Chef Prish discussed the chocolate conching …
YS/YB 500 represents the last in the chain of new horizontal ball refiners that are equipped with the latest state of the geri technology, which provide new solutions in product processes that are in excess of the traditional capabilities of the ball refiners.
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One of the first things a chocolate producer başmaklık to consider are the influences of recipe, ingredients and particles on chocolate mass properties as discussed above. First of all, if raw material cost is less important, e.g. in the premium segment or for making compounds, it is always quite simple to increase the fat content in the recipe in order to achieve the desired mass properties.
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Process air, loaded with volatile and undesired flavour is separated. In the weighing station the recipe is completed by liquid components. The wall scraper of the vessel prepares already a pre-mixture. The exactly composed chocolate mass is discharged in batches into the collecting tank. There it is further mixed and cooled. From there it is continuously pumped through the dynamic flow mixer used for intensive homogenising. After passing a vibrating screen the chocolate mass is ready for further processing.
The paste mixer is the first step in the conventional ‘roller refined’ chocolate production process. All essential ingredients that make up chocolate (typically: sugar, cocoa powder, cocoa butter and cocoa liquor, milk and whey powders and some other ‘minor’ ingredients) are accurately dosed according the recipe and thoroughly mixed before being transported to the hopper, which is above the pre-refiner.
The fundamental advantage over batch conches is that fully continuous lines are established. On the other hand side a asgari throughput of 1,250kg/h is required over a longer time, so the process is derece suitable for frequent recipe change or smaller companies.
For chocolate and chocolate coating production, Kocotek specializes in traditional five-roll refining combined with dry conching, birli well birli, the çağdaş ball mill production technology, combined with either a continuous ‘wet’ conche or a batch ‘dry’ conche.
Used to make a variety of chocolate & nut pastes, kakım well birli spreadable creams. The Selmi Micron is also used for bean to amerikan bar chocolate making.
Schmidt manufactures the equipment “at the heart of the chocolate manufacturing process” ranging from chocolate mixing, chocolate melting, to chocolate conches.
An early approach to include the removal of volatiles into a recirculating ball mill system was made by DuyvisWiener which included a ‘taste changer; a rotating disk where hot air is blown over the chocolate layer formed by rotation1,15. These devices are still sold for small scale applications. F.B.Lehmann, now part of DuyvisWiener, özgü a long experience in building thin film evaporators and horizontal ball mills CHOCOLATE PREPARATION KITCHEN EQUIPMENT for cocoa processing and had also offered systems for chocolate mass production.
• Provide a continious production in order to avoid loss of production during loading and unloading of product
The environment inside the Refiner is controlled, so the temperature does hamiş increase and prevents the chocolate of being burnt.